Boiler and pressure vessel inspection software that knows which certificate expires next and which object is still shut
Boiler pressure vessel inspection is the periodic examination a jurisdiction requires before an object may keep operating, and the certificate that follows it. The intervals are set by state and they differ by class. Georgia inspects power boilers annually, low pressure steam and hot water boilers every two years and pressure vessels every three, while North Carolina runs an internal and an external inspection every year on high pressure boilers. Neurobird holds the object, the inspection and the certificate on one record.
Neurobird Boiler Pressure Vessel Inspection in short
- Hold an object register that includes the vessels nobody remembers are there
- Run each class on the interval its own jurisdiction sets, not on one company default
- Track certificate expiry so no object keeps running on a lapsed certificate
- 120-3-26-.08 The Georgia rule setting inspection frequency by class: power boilers and high pressure, high temperature water boilers annually, low pressure steam or vapor boilers and hot water heating boilers every two years, and pressure vessels every three years. Ga. Comp. R. & Regs. R. 120-3-26-.08
- 24 months Longest internal inspection interval Georgia will approve for a power boiler on application, with 18 months available for a black liquor boiler, in each case only after the office reviews operator training and the supporting information. Ga. Comp. R. & Regs. R. 120-3-26-.08
- Pricing runs 139 to 1340 US dollars per month across 3 tiers. Early access is free.
What facility owners, insurers and owner user inspection agencies actually deal with
Why it stays broken
Pressure equipment is inspected by three different kinds of inspector working for three different organizations. A state inspector covers some objects, an insurance company special inspector covers the ones it insures, and an owner user agency covers its own vessels, so the schedule for one building lives in three calendars. The rules are written per state, so a company with plants in four states works to four sets of intervals, and the inspector is not the one who schedules the inspection. The owner is.
North Carolina requires an internal and an external inspection every year on high pressure boilers, external inspections every two years on most other pressure vessels, and every four years on hydro pneumatic tanks.
Repairs and alterations to boilers and pressure vessels must conform to the requirements of the National Board Inspection Code.
What the rules say about pressure equipment inspection
Two states written out in detail on how often each class is inspected, the federal rule that measures a boiler in service days rather than calendar years, and the OSHA standards that surround the same equipment at work.
The Georgia rule setting inspection frequency by class: power boilers and high pressure, high temperature water boilers annually, low pressure steam or vapor boilers and hot water heating boilers every two years, and pressure vessels every three years.
Ga. Comp. R. & Regs. R. 120-3-26-.08Longest internal inspection interval Georgia will approve for a power boiler on application, with 18 months available for a black liquor boiler, in each case only after the office reviews operator training and the supporting information.
Ga. Comp. R. & Regs. R. 120-3-26-.08Window for an insurance company to notify the Georgia chief inspector of every object on which insurance is written, canceled, not renewed or suspended, and for an inspector to report unregistered objects found on the premises.
Ga. Comp. R. & Regs. R. 120-3-26-.09Volume at which an air compressor tank becomes inspectable in North Carolina, being more than five cubic feet and operating above 15 psi, with smaller size thresholds once the vessel runs over 350 psi.
North Carolina Department of Labor, Boiler Safety BureauTime to submit National Board repair and alteration reports to the North Carolina chief inspector after the work is completed, annotated with the state identification number of the equipment repaired.
North Carolina Department of Labor, Boiler Safety BureauInterval after which the entire boiler of a steam locomotive must be inspected, or 15 years, whichever comes first, with the inspection report filed within 30 days of completing it.
49 CFR 230.17Neurobird Boiler Pressure Vessel Inspection Compliance Platform
One record per object: what it is and where it sits, its national board and state numbers, the interval its class falls under, every inspection and the report behind it, the certificate currently in force, and the repairs made since the last one.
- 1Hold an object register that includes the vessels nobody remembers are there
- 2Run each class on the interval its own jurisdiction sets, not on one company default
- 3Track certificate expiry so no object keeps running on a lapsed certificate
- 4Keep repair and alteration reports and get them filed inside the window
What changes with Neurobird Boiler Pressure Vessel Inspection?
The same work, read left to right: how it runs today, and how it runs once the record is in one place.
| Today | With Neurobird Boiler Pressure Vessel Inspection |
|---|---|
| The certificate on the wall expired in April and the object has been running since | Hold an object register that includes the vessels nobody remembers are there |
| An inspector found a deficiency, the repair was made, and the report never reached the chief inspector | Run each class on the interval its own jurisdiction sets, not on one company default |
| Nobody has a list of every object on site, so the ones nobody remembers are the ones nobody inspects | Track certificate expiry so no object keeps running on a lapsed certificate |
Who is this for?
The same vessel, three different inspection regimes.
You own the objects
Power boilers, air receivers and heat exchangers across one site. You need a single register, per class intervals, and certificates that never quietly expire.
You inspect your own vessels
A qualified inspection program under supervision, with the latest report kept at the location where the equipment is inspected. You need those reports where the rule says they must be.
You inspect what you insure
Objects across many insureds, plus a duty to notify the chief inspector when cover is written or canceled. You need a schedule per object rather than per policy.
The object board, as your plant would work it
Close an inspection and watch the certificate, the deficiencies and the next due date move together.
| Requirement | Status | Next due | |
|---|---|---|---|
| OBJ-0435, hot water heating boiler, certificate expires next month | current | in 42d | |
| OBJ-0461, air receiver, deficiency open, out of service | due soon | in 9d | |
| OBJ-0412, power boiler, internal inspection due in 31 days | current | in 120d | |
| OBJ-0488, pressure vessel, repair report due to chief inspector | overdue | 3d late | |
| OBJ-0488, pressure vessel, repair report due to chief inspector | current | in 64d |
Tick a requirement to file evidence against it.
How does Neurobird Boiler Pressure Vessel Inspection work?
Register the objects
Every boiler and pressure vessel on site with its national board number, class, jurisdiction and location, because the objects missing from the list are exactly the ones that go uninspected.
Schedule by class
A power boiler, a heating boiler and a pressure vessel sit on different intervals inside the same building, and each state writes its own, so the due date follows the object rather than the site.
Close the loop
Inspection report, deficiencies, repairs made under the National Board code, and the certificate issued afterwards, all held against the object so a lapse is visible before it becomes one.
Boiler pressure vessel inspection software questions, answered
Key terms
- What is boiler pressure vessel inspection?
- It is the periodic examination a state jurisdiction requires before an object may keep operating, and the inspection certificate that follows it. The frequency depends on the class: Georgia inspects power boilers annually, low pressure and hot water boilers every two years, and pressure vessels every three.
- What are the inspection intervals in different states?
- They vary. North Carolina requires an internal and an external inspection every year on high pressure boilers, external inspections every two years on most other pressure vessels and heating boilers, and every four years on hydro pneumatic tanks. Georgia works by class in rule 120-3-26-.08.
Who can legally inspect a boiler?
Three kinds of inspector: a state boiler and pressure vessel inspector, a special inspector employed by an insurance company writing cover in that state, and an owner user inspector employed full time by a company inspecting its own vessels under a supervised program.
Who is responsible for scheduling the inspection?
The owner. The inspector does not schedule it. Keeping a current certificate in force, paying the fee and keeping a copy on the premises are all owner duties, which is why a missed date is an owner problem.
Does this perform the inspection or issue the certificate?
No. The jurisdiction and the commissioned inspector do both. This holds the object register, the interval per class, the reports and the certificate dates, so nothing on site is running on an expired certificate.
Why we are building this
We went looking for equipment that is dangerous, regulated state by state and usually tracked on a certificate taped to a wall, and boilers kept coming up. A pressure vessel does not announce that its certificate lapsed, and the object nobody has on a list is the one nobody ever looks at. That is a record problem, and record problems are what we build. The rules we read while scoping this are linked above, so you can check our reading of them instead of taking our word for it. If we have a state wrong, tell us and we will fix it.
Where the requirement comes from
Primary sources, straight from the regulators.
- Ga. Comp. R. & Regs. R. 120-3-26-.08, inspection requirements Frequency by class, what an internal inspection means when construction does not permit one, and the approved extensions.
- Ga. Comp. R. & Regs. R. 120-3-26-.09, notification of inspection Who tells the chief inspector what, what happens to a certificate when an object is found unsafe, and owner user duties.
- Ga. Comp. R. & Regs. R. 120-3-26-.03, definition of terms What counts as an alteration, a repair, an accumulation test and each class of boiler, which is where most arguments start.
- North Carolina Department of Labor, Boiler Safety Bureau Intervals per class, the three kinds of commissioned inspector, owner duties and the repair report deadline.
- 49 CFR 230.17, the 1472 service day inspection A federal boiler rule that counts service days rather than calendar years, and the forms it produces.
- OSHA, pressure vessels standards Every general industry, maritime and construction standard that touches pressure equipment, gathered in one list.
How much does Neurobird Boiler Pressure Vessel Inspection cost?
Priced per operation because the interval belongs to the object rather than to the person chasing it. Objects, inspections and certificates are unlimited on the upper tiers.
- Up to 150 objects
- Object register
- Interval scheduling
- Certificate expiry alerts
- Unlimited objects
- Per state rule sets
- Repair report tracking
- Deficiency workflow
- Many client sites
- Inspector scheduling
- Report generation
- Priority support
Get free early access
Early access means we load your object register, your jurisdictions and your current certificate dates before you type anything, and the account stays free while we do it.
Straight answer on where this is: The software is in development. Nothing is purchasable today. Early access means you shape it and pay nothing while we build.
Prefer email? Write to office@neurobird.com and a person will reply. No autoresponder.